91765360-Pc60-Repair-Manual,

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SERVICE NOTES
PC-60
1
Structure & Spare Parts
2
Electrical Section
3
Replacement of Main Parts
4
Adjustment
5
Supplemental Information
SERIAL NUMBER
This service note applies directly to the PC-60
with serial numbers ZK60950 and above.
6
Troubleshooting
7
Supplement
Contents
1 Structure & Spare Parts
1-1
4-5 HOW TO UPGRADE FIRMWARE ..............................................
45
4-6 TOOL HEIGHT ADJUSTMENT ...................................................
46
4-7 TOOL PRESSURE ADJUSTMENT ............................................
48
4-8 HEAD VOLTAGE ADJUSTMENT ...............................................
51
4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ...................
53
4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT ..............
57
4-11 HEAD POSITION ADJUSTMENT 1 ............................................
61
4-12 HEAD POSITION ADJUSTMENT 2 ............................................
63
4-13 PRINT/CUT OFFSET ADJUSTMENT .........................................
65
4-14 CARTRIDGE POSITION ADJUSTMENT ....................................
67
4-15 CMYK SENSING CHECK ...........................................................
70
4-16 GRIT COMPENSATION .............................................................
72
4-17 WIRE TENSION ADJUSTMENT .................................................
75
4-18 STITCHING ADJUSTMENT ........................................................
77
4-19 GRIT ECCENTRICITY ADJUSTMENT .......................................
80
COVERS .......................................................................................
1
1-2
FRAME (1) ....................................................................................
2
1-3
FRAME (2) ....................................................................................
4
1-4
CHASSIS ......................................................................................
6
1-5
THERMAL CARRIAGE .................................................................
7
1-6
TOOL CARRIAGE .........................................................................
7
1-7
STAND ..........................................................................................
8
1-8
ACCESSORIES ............................................................................
8
2 Electrical Section
2-1
WIRING MAP ................................................................................
9
2-2
MAIN BOARD ASS'Y ..................................................................
10
2-3
OTHER CIRCUIT BOARDS ........................................................
17
3 Replacement of Main Parts
3-1
5 Supplemental Information
5-1
HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT .........
19
3-2
HEAD CARRIAGE ASSEMBLY_REPLACEMENT .....................
22
OPERATIONAL SEQUENCE .....................................................
85
3-3
TOOL CARRIAGE ASSEMBLY_REPLACEMENT .....................
25
5-2
SENSOR MAP ............................................................................
86
3-4
PLATEN DAMPER_REPLACEMENT .........................................
26
6 Troubleshooting
6-1
3-5
HEAD LEVER_FIXING ...............................................................
27
3-6
CARTRIDGE HOLDER ARM_REPLACEMENT .........................
29
PRINTING ...................................................................................
87
3-7
PINCH ROLLER_REPLACEMENT .............................................
32
6-2
CUTTING ....................................................................................
89
3-8
WIRE_REPLACEMENT ..............................................................
35
6-3
OTHERS .....................................................................................
91
3-9
MOTOR_FIXING .........................................................................
38
7 Supplement
7-1
4 Adjustment
4-1
MAINTENANCE CHECK LIST ....................................................
93
Special Tool ................................................................................
39
7-2
USER’S DIP SW SETTING .........................................................
94
4-2
Service Mode ..............................................................................
40
7-3
LINE SPACING ADJUSTMENT MODE ......................................
95
4-3
Factory Mode ..............................................................................
41
7-4
SPECIFICATIONS ......................................................................
96
4-4
Faunction Mode ..........................................................................
43
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
PC-60 '98.Jan.DE1
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1998 ROLAND DG CORPORATION
Printed in Japan
R1-980203
To Ensure Safe Work
To Ensure Safe Work
About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means "Do not touch."
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
About the Labels Affixed to the Unit
@{\tx´¢˜
Turn off the main power SW before
servicing.
Main power SW still supplied even sub
power SW is turned off.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
The wiring terminal intended for
connecetiion of the protective
earthing conductor associated
with the supply wiring.
Do not disconnect the cable of
this terminal except the time of
replacement.
Electric charge.
Do not touch when power is on.
In addition to the
and
symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
: Indicates amount for Pen Pressure and Tension.
: Indicates tightening torque.
: Indicates clearance.
8
kgf•cm
Torque
-- MEMO --
1 Structure & Spare Parts
1 Structure & Spare Parts
1-1 COVERS
1
PARTS LIST -Main Parts-
Parts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts Name
22095102
APRON,F PC-60
LABEL CAMM-1 WARNING
1
3
22095101
APRON,R PC-60
LABEL CAUTION PAD,PC-60
No.766
2
4
22245101
COVER DUST PNC-960
LABEL DIP SW PC60
3
5
22025230
COVER,FRONT PC-60
SCREW BINDING HEAD
Cr 3X8
4
6
22025229
COVER,RAIL PC-60
SCREW BINDING HEAD
BC 3X6
5
7
22025227
COVER,SIDE L PC-60
SCREW P-TIGHT BINDING HEAD
BC 3X6
6
8
22025228
COVER,SIDE R PC-60
SCREW W-SEMS
BC 3X6
7
9
22135529
GUIDE,CUTTER PC-60
TAPE 3M ELECTRICAL #1245
25X21
8
0
22505284
LABEL,COLOR CAMM PRO PC60 #760
TAPE TAPE,GUIDE(CUT WHEN USING)
L=820MM
9
{
7435220020
PANEL BOARD ASS'Y
WASHER OUT SIDE TEETH
Cr M3
11
}
7435217010 PANELKEY BOARD ASS'Y
12
22665236
SHEET,PANEL SW PC-60
13
12369446
CS-2 CLIP
14
1
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